MANUAL DE SERVIÇO ESCAVADEIRA CATERPILLAR

MODELO 320D2 MOTOR C7.1

NBF00001-UP

ANO DA EDIÇÃO E PUBLICAÇÃO: 2017

MANUAL COM PROCEDIMENTOS DO FABRICANTE PARA PERFEITA REALIZAÇÃO DO SERVIÇO

 

INCLUI ESQUEMAS ELÉTRICOS E HIDRÁULICOS

 

EM PDF, TAMANHOS A4, A3,A2 e A1

 

COM CERCA DE 2.400 PÁGINAS

ENVIO POR E-MAIL

 

TODO O CONTEÚDO DO MANUAL ESTÁ DESCRITO ABAIXO

(CONFIRA)

 

///SEÇÃO 1

Accessory Drive - Remove and Install - Accessory Drive SAE A

Air Compressor - Remove and Install

Alternator - Install

Alternator - Remove

Bearing Clearance - Check

Camshaft - Remove and Install

Camshaft Bearings - Remove and Install

Camshaft Gear - Remove and Install

Connecting Rod Bearings - Install - Connecting Rods in Position

Connecting Rod Bearings - Remove - Connecting Rods in Position

Crankcase Breather - Install - Filtered Breather

Crankcase Breather - Install - Unfiltered Breather

Crankcase Breather - Remove - Filtered Breather

Crankcase Breather - Remove - Unfiltered Breather

Crankshaft - Install

Crankshaft - Remove

Crankshaft Front Seal - Remove and Install

Crankshaft Gear - Remove and Install

Crankshaft Main Bearings - Remove and Install - Crankshaft in Position

Crankshaft Rear Seal - Install

Crankshaft Rear Seal - Remove

Cylinder Head - Install

Cylinder Head - Remove

Electric Starting Motor - Remove and Install

Engine Oil Cooler - Install

Engine Oil Cooler - Remove

Engine Oil Filter Base - Remove and Install

Engine Oil Pan - Install - Aluminum Oil Pan

Engine Oil Pan - Install - Cast Iron Oil Pan

Engine Oil Pan - Remove - Aluminum Oil Pan

Engine Oil Pan - Remove - Cast Iron Oil Pan

Engine Oil Pump - Install

Engine Oil Pump - Remove

Exhaust Elbow - Remove and Install

Exhaust Manifold - Remove and Install - Side Mounted Turbocharger

Exhaust Manifold

Exhaust Manifold - Remove and Install - Top Mounted Exhaust Manifold

Fan - Remove and Install

Fan Drive - Remove and Install

Flywheel - Install

Flywheel - Remove

Flywheel Housing - Remove and Install - Standard Housing

Front Cover - Remove and Install

Fuel Filter Base - Remove and Install - Secondary Fuel Filter

Fuel Injection Lines - Install

Fuel Injection Lines - Remove

Fuel Injection Pump - Install - With Boost Control

Fuel Injection Pump - Install - With Electronic Governor

Fuel Injection Pump - Remove - With Boost Control

Fuel Injection Pump - Remove - With Electronic Governor

Fuel Injection Pump Gear - Install

Fuel Injection Pump Gear - Remove

Fuel Injector - Install

Fuel Injector - Remove

Fuel Priming Pump - Remove and Install - Mechanical Priming Pump

Gear Group (Front) - Remove and Install

Glow Plugs - Remove and Install

Housing (Front) - Install

Housing (Front) - Remove

Idler Gear - Install

Idler Gear - Remove

Inlet and Exhaust Valve Guides - Remove and Install

Inlet and Exhaust Valve Springs - Remove and Install

Inlet and Exhaust Valves - Remove and Install

Lifter Group - Remove and Install

Piston Cooling Jets - Remove and Install

Pistons and Connecting Rods - Assemble

Pistons and Connecting Rods - Disassemble

Pistons and Connecting Rods - Install

Pistons and Connecting Rods - Remove

Rocker Shaft - Assemble

Rocker Shaft - Disassemble

Rocker Shaft and Pushrod - Install

Rocker Shaft and Pushrod - Remove

Turbocharger - Install - Side Mounted Turbocharger (2)

Turbocharger - Install - Side Mounted Turbocharger

Turbocharger - Remove - Side Mounted Turbocharger

Turbocharger - Remove - Turbocharger Top Mounted

Valve Mechanism Cover - Remove and Install

V-Belts - Remove and Install

Vibration Damper and Pulley - Install

Vibration Damper and Pulley - Remove

Water Pump - Install

Water Pump - Remove

Water Separator and Fuel Filter (Primary) - Remove and Install

Water Temperature Regulator - Remove and Install

 

 

///SEÇÃO 2

Air Conditioner Lines - Remove and Install

General Information

In-Line Refrigerant Dryer - Remove and Install

Machine Preparation for Disassembly and Assembly

Refrigerant Accumulator - Remove and Install

Refrigerant Compressor - Remove and Install

Refrigerant Expansion Valve - Remove and Install

Refrigerant Orifice Tube Assembly - Remove and Install

Refrigerant Receiver-Dryer - Remove and Install

 

///SEÇÃO 3

RENR7299-09 Air Conditioning Electrical System

SENR3981-05 Fluid Power and Electrical Graphic Symbols

UENR3603-10 320D2 and 320D2 GC Excavator Hydraulic System

UENR5858-01 320D2 and 323D2 Excavator Hydraulic System

UENR5859-01 320D2 and 323D2 Excavator Hydraulic System

UENR5860-01 320D2 and 323D2 Excavator Hydraulic System

UENR5861-02 320D2, 320D2 GC and 323D2 Excavator Hydraulic System

UENR5863-01 320D2 and 323D2 Excavator Hydraulic System

UENR5969-02 320D2 Excavator Electrical System

 

///SEÇÃO 4

Air Cleaner

Air Conditioner Lines

Air Precleaner

Blower Motor

Boom Cylinder Lines (2)

Boom Cylinder Lines

Boom Lines - Coupler Lines for Reach Boom

Bucket Cylinder Lines (2)

Bucket Cylinder Lines

Check Valve (Return Lines)

Counterweight (2)

Counterweight

Engine Mounting

Fasteners - Swing Drive and Final Drive

Final Drive (2)

Final Drive (3)

Final Drive (4)

Final Drive

Front Idler

Front Lines - Medium Pressure

Front Lines - Quick Coupler

Front Lines - Single Function

Front Lines (2)

Front Lines

Fuel Tank and Mounting

Fuel Tank

Hydraulic Oil Cooler Lines Group

Hydraulic Tank and Filter

Hydraulic Tank Mounting

Main Control Valve

Main Hydraulic Pump

Pilot Lines - Joystick and Pedals

Pilot Lines - Main Control Valve (2)

Pilot Lines - Main Control Valve

Pilot Lines

Pilot Valve (Boom Drift Reduction)

Pilot Valve (Stick Drift Reduction)

Pressure Switch (Refrigerant Pressure Cutoff)

Pump Coupling - Auxiliary Pump

Pump Coupling

Pump Head (Main) - Drive

Pump Head (Main) - Driven

Pump Lines (Main)

Refrigerant Compressor

Relief Valve (Line)

Relief Valve (Main) (2)

Relief Valve (Main) (3)

Relief Valve (Main) (4)

Relief Valve (Main)

Return Lines - Hydraulic Tank

Shuttle Valve (Pilot Lines)

Sprocket (2)

Sprocket

Stick Lines

Swing Drive - Without Motor

Swing Drive (2)

Swing Drive (3)

Swing Drive Mounting

Swing Drive

Swing Gear and Bearing

Swing Motor (2)

Swing Motor (3)

Swing Motor

Track Adjuster and Recoil

Track Adjuster

Track Roller (Single Flange)

Track Roller Mounting (2)

Track Roller Mounting

Travel Counterbalance Valve (2)

Travel Counterbalance Valve

Travel Motor and Mounting (2)

Travel Motor and Mounting (3)

Travel Motor and Mounting

Travel Motor Guard

Travel Motor Lines

Travel Motor

Upper Frame

 

///SEÇÃO 5

Alternator and Regulator

Camshaft Bearings

Camshaft

Connecting Rod Bearing Journal

Connecting Rod

Crankcase Breather

Crankshaft Seals

Crankshaft

Cylinder Block

Cylinder Head Valves

Cylinder Head

Electric Starting Motor

Engine Design

Engine Lifting Bracket

Engine Oil Cooler

Engine Oil Filter Base

Engine Oil Pan

Engine Oil Pressure

Exhaust Manifold

Fan Drive

Flywheel Housing

Flywheel

Front Housing and Covers

Fuel Filter Base - Primary Fuel Filter Base

Fuel Filter Base - Secondary Fuel Filter Base

Fuel Injection Lines

Fuel Injection Pump

Fuel Injectors

Gear Group (Front)

Glow Plugs

Lifter Group

Main Bearing Journal

Oil Pump

Piston and Rings

Piston Cooling Jet

Rocker Shaft

Turbocharger

Valve Mechanism Cover

Vibration Damper and Pulley

Water Pump

Water Temperature Regulator and Housing

 

///SEÇÃO 6

Calibration Menu

Configuration Menu

Current Totals Menu

Data Link

Device Test Menu

Diagnostic Menu

Display Setting Menu

ECM Summary Menu

Engine Shutdown Setting Menu

General Information

Input Components

Language Select Menu

Maintenance Intervals Menu

Menu Outline

Override Parameters Menu

Password Change Menu

Password Entry

Performance Menu

Power Mode Setting Menu

Prestart Monitoring Function - If Equipped

Service Menu

Status Menu

System Schematic

Tool Programming Menu

Warning Operation

WinFlash Menu

Work Tool Select Menu

 

///SEÇÃO 7

Air Inlet and Exhaust System

Basic Engine

Cleanliness of Fuel System Components

Cooling System

Electrical System

Fuel System

General Information

Lubrication System

 

///SEÇÃO 8

Actuator (Air Conditioner Control)

Air Conditioning and Heating System Sensor

Air Conditioning System

Blower Motor

Control Module

Control Panel (Air Conditioner and Heater)

Evaporator Coil

General Information

Heater Core (Cab)

Pressure Switch (Refrigerant Pressure Cutoff)

Refrigerant Compressor

Refrigerant Condenser

Refrigerant Expansion Valve

Refrigerant Receiver-Dryer

Speed Control

 

///SEÇÃO 9

Accumulator (Pilot)

Boom Drift Reduction Valve

Boom Hydraulic System

Bucket Hydraulic System

Bypass Valve (Return) - Bypass Check Valve

Check Valve (Load)

Check Valve (Return Makeup) - Slow

Control Valve (Straight Travel)

Cylinders (Boom, Stick and Bucket)

Displacement Change Valve

Electrical Input Components

Electrical Output Components

Electronic Control Module

Engine Control

Final Drive

Gear Pump (Pilot)

General Information

Graphic Color Codes

Hydraulic Filter (Pilot)

Hydraulic Oil Cooler

Hydraulic Tank and Filter

Main Control Valve

Main Electrical System

Main Hydraulic Pump

Main Hydraulic System

Negative Flow Control System

Oil Filter (Return) - Case Drain Filter

Oil Makeup (Swing System)

Oil Makeup (Travel System)

Pilot Hydraulic System

Pilot Valve (Joystick)

Pilot Valve (Swing Parking Brake)

Pilot Valve (Travel)

Pump Control (Main Hydraulic) - Main

Relief Valve (Cushion Crossover) - Anti

Relief Valve (Line)

Relief Valve (Main) - Heavy Lift

Relief Valve (Main)

Relief Valve (Pilot)

Relief Valve (Swing)

Return Hydraulic System

Solenoid Valve (Fine Swing) - If Equipped

Solenoid Valve (Hydraulic Lockout)

Solenoid Valve (Proportional Reducing)

Stick Drift Reduction Valve

Stick Hydraulic System

Swing Drive

Swing Hydraulic System

Swing Motor

Swivel

Travel Counterbalance Valve

Travel Hydraulic System

Travel Motor

Travel Parking Brake

 

///SEÇÃO 10

Cab Pressurization and Filtration System

Condensate Drainage System

Evaporator Coil

General Information

Glossary of Terms

Identifying the Air Conditioning System

Identifying the Heating System

Identifying the Refrigerant

In-line Refrigerant Dryer

Pressure Switch (Refrigerant)

Refrigerant Accumulator

Refrigerant Compressor Protection System

Refrigerant Compressor

Refrigerant Condenser

Refrigerant Expansion Valve System

Refrigerant Expansion Valve

Refrigerant Orifice Tube Assembly

Refrigerant Orifice Tube System

Refrigerant Receiver-Dryer

Service Intervals

Temperature Control

 

///SEÇÃO 11

Air in Fuel - Test

Air Inlet and Exhaust System - Inspect

Alternator - Test

Battery - Test 11

Compression - Test

Connecting Rod - Inspect

Connecting Rod Bearings - Inspect

Cooling System - Check

Cooling System - Inspect

Cooling System - Test

Cylinder Block - Inspect

Cylinder Head - Inspect

Electric Starting System - Test

Engine Crankcase Pressure (Blowby) - Test

Engine Oil Cooler - Inspect

Engine Oil Pressure - Test

Engine Oil Pump - Inspect

Engine Valve Lash - InspectAdjust

Excessive Bearing Wear - Inspect

Excessive Engine Oil Consumption - Inspect

Exhaust Temperature - Test

Finding Top Center Position for No. 1 Piston

Flywheel - Inspect

Flywheel Housing - Inspect

Fuel Injection Nozzle - Test

Fuel Quality - Test

Fuel System - Inspect

Fuel System - Prime

Fuel System Pressure - Test

Gear Group - Inspect

Glow Plugs - Test

Increased Engine Oil Temperature - Inspect

Main Bearings - Inspect

Piston Height - Inspect

Piston Ring Groove - Inspect

Troubleshooting

Turbocharger - Inspect

Valve Depth - Inspect

Valve Guide - Inspect

V-Belt - Test

Vibration Damper - Check

Water Temperature Regulator - Test

 

///SEÇÃO 12

Air Conditioning E11 - Recirculation Sensor (Open Circuit)

Air Conditioning E12 - Recirculation Sensor (Short Circuit)

Air Conditioning E13 - Fresh Air Sensor (Open Circuit)

Air Conditioning E14 - Fresh Air Sensor (Short Circuit)

Air Conditioning E15 - Water Temperature Sensor (Open Circuit)

Air Conditioning E16 - Water Temperature Sensor (Short Circuit)

Air Conditioning E21 - Evaporator Sensor (Open Circuit)

Air Conditioning E22 - Evaporator Sensor (Short Circuit)

Air Conditioning E43 - Damper (Air Outlet)

Air Conditioning E44 - Damper Error

Air Conditioning System Troubleshooting (2)

Air Conditioning System Troubleshooting

General Troubleshooting Information

Heating System Troubleshooting

Machine Preparation for Troubleshooting

Manifold Gauge Set (Refrigerant) - Install

Manifold Gauge Set (Refrigerant) - Remove

Refrigerant Compressor Oil - Check

Refrigerant Leakage - Test

Refrigerant Recovery

Refrigerant System - Charge

Refrigerant System - Evacuate

Refrigerant System - Flush

Required Tools

Troubleshooting Faults With Service Codes

Visual Inspection

 

///SEÇÃO 13

Accumulator (Pilot) - Test and Charge

Cylinder Drift - Check - Empty Bucket

Cylinder Drift - Check - Loaded Bucket

Cylinder Speed - Check

Engine Performance - Test - Engine Speed

Gear Pump (Pilot) - Test

General Testing and Adjusting Information

Hydraulic System Pressure - Release

Machine Drift on a Slope - Check

Main Hydraulic Pump Air - Purge

Main Pump (Flow) - Test - Hydraulic Power

Main Pump (Flow) - Test - Maximum Output Flow, Constant

Horsepower Flow Control

Operational Checks

Overload Warning - Set - If Equipped

Pump Control (Negative Flow) - Adjust

Pump Control (Negative Flow) - Test

Pump Control (Output Flow) - Adjust

Relief Valve (Crossover) - Test and Adjust

Relief Valve (Line) - Test and Adjust

Relief Valve (Main) - Test and Adjust - Heavy Lift

Relief Valve (Pilot) - Test and Adjust

Relief Valve (Swing) - Test and Adjust

Specifications

Speed Sensor - Adjust - Engine

Swing Bearing Movement - Measure

Swing Motor - Test - Measurement of Case Drain Oil

Swing Speed and Overswing on Level Ground - Check

Swing Speed and Swing Drift on a Slope - Check

Travel Motor - Test - Measurement of Case Drain Oil

Travel on Level Ground - Test - Optional Test

Travel on Level Ground - Test

Visual Inspection

 

///SEÇÃO 14

Air Conditioning Performance - Test

Compressor Protection System - Test

Electronic Heat Control - Test

Heater Performance - Test

Heating and Air Conditioning Service Publications

Machine Preparation for Testing and Adjusting

Manifold Gauge Set (Refrigerant) - Install

Manifold Gauge Set (Refrigerant) - Remove

Refrigerant Compressor - Test

Refrigerant Leakage - Test

Refrigerant Oil - Test

Refrigerant Recovery

Refrigerant System - Charge

Refrigerant System - Evacuate

Refrigerant System - Flush

 

///SEÇÃO 15

Air Brake Fittings

Air Conditioning Fittings

Bulkhead Nuts

Cable

English (SAE) Fasteners

Flare Fittings

General Information

Ground Engaging Tool (G.E.T.) Fasteners

Hose Clamps

Installation of Fittings

Metric (ISO) Fasteners

Miscellaneous Fittings

O-Ring Face Seal Fittings

Plugs

Straight Thread O-Ring Fittings

Tapered Pipe Thread Fittings

Tie Rods

 

///SEÇÃO 16

Alarm - Test

CAN Data Link - Test

Connector Contact Description

Connector Locations

Determining Diagnostic Trouble Codes

Diagnostic Capabilities

Diagnostic Trouble Codes

ECM - Configure

ECM - Replace

ECM Software - Install

Electrical Connector - Inspect

Electrical Power Supply - Test

Emerging Symptom Information

Event Codes

General Information

Relay - Test

Sensor Signal (Analog, Passive) - Test

Sensor Signal (PWM) - Test

Sensor Supply - Test

Service Tools

Solenoid Valve - Test

Switch Circuits - Test

Symptom Troubleshooting

System Schematic

Window Wiper Delay - Test

Wiring Harness (Open Circuit) - Test

Wiring Harness (Short Circuit) - Test

NOTA:
Este produto está de acordo com o Decreto nº 75.699, de 06 de Maio de 1975, bem como atende a Lei 5.988, de 14 de Dezembro de 1973 e Lei 9.610, de 19 de Fevereiro de 1998. Não ferindo, portanto, nenhum direito autoral ou afins.