MANUAL DE SERVIÇO TRATOR DEUTZ-FAHR AGROTON MK3 (EM INGLÊS)
MODELOS: 80, 85, 90, 100 e 105
INCLUI ESQUEMAS ELÉTRICOS E HIDRÁULICOS.
TODO O CONTEÚDO DO MANUAL ESTÁ DESCRITO NO TEXTO DO ANÚNCIO

DOCUMENTO EM PDF - 590 PÁG.

ENVIO POR E-MAIL

CONTEÚDO:
Section 00 Contains the general safety rules, information on how to use and update
the manual, the symbols used, the products required, the standard tightening
torques and a conversion table for units of measurement.

Section 10 Contains technical descriptions and information regarding the mechanical
and hydraulic operation of machine components, the designations of
the various components, hydraulic diagrams and general technical data.

Section 20 Contains a guide to the use of the necessary software for machine and engine
configuration and for diagnostic.

Section 30 Contains the methods, checks and adjustments regarding the external
components; the operations dealt with in this section do not require removal
of the various assemblies that form the tractor frame and cab.

Section 40 Contains information and diagrams regarding the machine’s electrical
and electronic systems.

ATTENTION!
This manual does not contain the engine and transmision sections.
For these sections refer to the follow manuals:

////SECTION 10////
1. TRANSMISSION
? INTRODUCTION
? 1.1 TRANSMISSION
? ? 1.1.1 MAIN COMPONENTS
? ? 1.1.2 TRANSMISSION HYDRAULIC SYSTEM
? ? 1.1.3 GEARBOX
? ? GEARBOX COMPONENTS
? ? 1.1.4 MAIN CLUTCH
? ? 1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
? ? 1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
? ? 1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
? 1.2 REAR AXLE
? 1.3 REAR PTO

2. BRAKING SYSTEM
? 2.1 BRAKE MASTER CYLINDER
? 2.2 BRAKE
? 2.3 TRAILER BRAKING SYSTEM
? ? 2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)..
? ? 2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
? ? 2.3.3 AIR TRAILER BRAKING (ITALY VERSION).
? ? 2.3.4 AIR TRAILER BRAKING (EXPORT VERSION) .
? ? COMPRESSOR
? ? PRESSURE LIMITING VALVE
? ? TRAILER BRAKING VALVE (2-WAY)
? ? TRAILER BRAKING VALVE (1-WAY)

3. HYDRAULIC FRONT AXLE SUSPENSION
? 3.1 SOLENOID VALVE - SUPPLY TO FRONT SUSPENSION CONTROL VALVE
? 3.2 FRONT SUSPENSION CONTROL VALVE

4. FRONT AXLE

5. HYDRAULIC SYSTEM
? 5.1 HYDRAULIC SYSTEM
? 5.2 GEAR PUMP FOR TRANSMISSION ZF 7100
? 5.3 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING
? 5.4 POWER STEERING
? 5.5 AUXILIARY SERVICES CONTROL VALVE
? ? 5.5.1 TYPES OF CONTROL VALVE
? ? 5.5.2 SERVICES CONTROL SECTION
? ? 5.5.3 DESCRIPTIONS OF COMPONENTS
? ? 5.5.4 INLET MANIFOLD
? ? 5.5.5 LIFT CONTROL VALVE SECTION

////SECTION 20///
? 1. ENTRY AND COMMUNICATION
? ? 1.1 OVERVIEW
? ? 1.2 ORDERING
? ? 1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
? ? 1.4 USER LEVEL, ACCESS AUTHORIZATION
? ? 1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
? ? 1.6 PROGRAM START
? ? 1.7 OFFLINE MODE
? ? 1.8 WORKING WITH THE PROGRAM
? ? 1.9 PRINT (OUTPUT)
? ? 1.10 PROTOCOL (PROTOKOLL)
? ? 1.11 END COMMUNICATION

? 2. ECU SELECTION
? ? 2.1 GENERAL
? ? 2.2 RECOGNITION OF ECUS
? ? 2.3 IDENTIFICATION DATA

? 3. MEASURED VALUES
? ? 3.1 ACTUAL MEASURED VALUES (GENERAL)
? ? 3.2 RAM VALUES
? ? 3.3 DATA LOGGER (ONLY EMS)
? ? 3.4 INPUT/OUTPUT ASSIGNMENT
? ? 3.5 CAN-Status
? ? 3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION

? 4. PARAMETERS
? ? 4.1 CONFIGURATION
? ? 4.2 OVERALL PROGRAMMING
? ? 4.3 CALIBRATION

? 5. ERROR MEMORY
? ? 5.1 GENERAL

? 6. FUNCTION TEST
? ? 6.1 GENERAL

? 7. EXTRAS
? ? 7.1 MAXIMUM VEHICLE SPEED
? ? 7.2 LOGISTIC DATA
? ? 7.3 LOAD SPECTRUM (ONLY EMS)
? ? 7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS).
? ? 7.5 OVERRIDE MEMORY (ONLY EMS)

? 8. WHAT SHOULD YOU DO IF ...?
? ? 8.1 SERDIA IN GENERAL
? ? 8.2 EMR

? 9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1
? ? 9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98
? ? 9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION TATUS
? ? 9.3 NEW SWITCH ?JOBS? FOR PERFORMING ELECTED SERVICING OPERATIONS, E.G. ADJUSTING
CONTROLLER OR ADJUSTING OFFSET
? ? 9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)..
? ? 9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION


OPERATOR?S MANUAL
EDS (Electronic Diagnosis System)
? 1. GENERAL INTRODUCTION
? ? 1.1 FUNCTIONAL SCOPE
? ? 1.2 HARDWARE REQUIREMENTS
? ? 1.3 STARTING THE EDS PROGRAM

? 2. TRANSMISSION DIAGNOSIS
? ? 2.1 THE MAIN MENU
? ? 2.2 ONLINE HELP

? 3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45
? ? 3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45
? ? 3.2 DEST 45 PROGRAM DESCRIPTION
? ? 3.3 ERROR CODES POWER-SHUTTLE /DEST 45
? ? 3.4 DISPLAY POWERSHUTTLE
? ? 3.5 ERROR CODE LIST WITH DESCRIPTION
? ? 3.6 OTHER INFORMATIONS
? ? 3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
? ? 3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
? ? 3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
? ? 3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
? ? 3.11 ERROR ANALYSIS

? 4. PREPARATIONS FOR DIAGNOSIS OF
THE INFOCENTER
? ? 4.1 PROGRAM DESCRIPTION
? ? 4.2 CONSTANT VALUES FOR INFOCENTER

ALL ROUND TESTER MANUAL - MK3 80-105 SERIES . 123
? 1. MONITOR
? ? 1.1 LIFT
? ? 1.2 CONSOLE
? ? 1.3 ASM
? ? 1.4 POWER
? ? 1.5 SENSORS
? 2. PARAMETERS
? ? 2.1 SPEED CONSTANTS
? ? 2.2 OPTIONS
? 3. CALIBRATIONS
? ? 3.1 MINIMUM HEIGHT
? ? 3.2 MAXIMUM HEIGHT
? ? 3.3 LOCK SPEED
? ? 3.4 WHEELSLIP
? ? 3.5 TRANSPORT
? ? 3.6 STOP
? ? 3.7 CONTROL
? ? 3.8 FLOAT
? 4. ALARMS LIST

////SECTION 30////
IMPORTANT! Assemblies are arranged by subject and are listed in alphabetical order

ACCESSORIES
? AIR BRAKING SYSTEM VALVES
Removal
Refitting

? AIR COMPRESSOR
Removal
Refitting

? AIR RESERVOIRS
Removal and refitting


? FRONT PTO ASSEMBLY
Removal and refitting

? FRONT PTO FLEXIBLE COUPLING
Renewal
Refitting

? HYDRAULIC TRAILER BRAKING VALVES
Removal
Refitting

? PTO ENGAGEMENT AND SPEED SELECTION
CONTROL CABLES
Renewal

? TRAILER AIR BRAKES COUPLING HEADS
Removal and refitting

AIR CONDITIONING AND HEATING
? AIR CONDITIONING COMPRESSOR
Removal
Refitting

? AIR CONDITIONING EVAPORATOR
Removal
Refitting

? AIR CONDITIONING SYSTEM
Operation
Maintenance
Compressor drivebelt tensioning
Discharging, flushing and recharging

? CAB HEATER MATRIX
Removal
Refitting

? CLIMATE CONTROL PANEL
Removal and refitting

? COMPRESSOR DRIVEBELT
Renewal

? CONDENSER ASSEMBLY
Removal and refitting

? HEATER VALVE
Renewal

? LEFT AIR CONDITIONING FAN
Removal and refitting

? RECEIVER-DRIER
Removal and refitting

? RIGHT AIR CONDITIONING FAN
Removal and refitting



CAB
? CAB
Removal
Refitting

? CAB ACCESS STEPS
Removal and refitting

? CAB DOOR LATCH CABLE
Renewal

? CENTRE CONSOLE AND SHROUD
Removal
Refitting

? DRIVER’S SEAT
Removal and refitting

? LEFT-HAND CONSOLE
Removal
Refitting

? RIGHT-HAND CONSOLE
Removal
Refitting

? STEERING COLUMN SWITCH UNIT AND SHUTTLE
CONTROL
Renewal
Assembly

? STEERING WHEEL, STEERING COLUMN SWITCH
UNIT, INSTRUMENT PANEL
Removal
Refitting

? TRANSMISSION STATUS
DISPLAY
Removal and refitting

? TRAILER BRAKING AIR RESSURE GAUGE
Removal and refitting

CHASSIS
? BATTERY
Removal
Refitting

? BATTERY SUPPORT
Removal and refitting

? FRONT FENDERS
Removal and refitting

? FRONT WHEELS
Removal and refitting

? FUEL TANK
Removal
Refitting

? REAR WHEELS
Removal and refitting

? 4WD PROPELLER SHAFT
(Version without front suspension)
Removal
Refitting

? 4WD PROPELLER SHAFT
(Version with front suspension)
Removal
Refitting

ELECTRICAL AND ELECTRONIC
CONTROLS
? ACCELERATOR POTENTIOMETER
Removal and refitting

? CLUTCH PEDAL AND RELATED DEVICES

? ENGINE ECU
Removal and refitting

? FUSE AND RELAY BOARD
Removal
Refitting

? LIFT, FRONT SUSPENSION AND TRANSMISSION
ECUs
Removal
Refitting

ENGINE
? AIR CLEANER
Removal
Refitting

? AIR INTAKE PIPE
Removal and refitting

? ALTERNATOR
Removal and refitting

? ALTERNATOR DRIVEBELT
Renewal and tensioning

? ENGINE-TRANSMISSION
Separation
Assembly

? EXHAUST PIPE
Removal and refitting

? INTERCOOLER
Removal
Refitting

? SILENCER
Removal and refitting

? STARTER MOTOR
Removal and refitting

? TURBOCHARGER
Removal and refitting

ENGINE HOODS
? ENGINE HOOD AND LAMP ASSEMBLIES
Removal and adjustment
Refitting

FRONT AXLE
? FRONT AXLE AND SWINGING SUPPORT
Removal
Refitting

? FRONT CARRIER
Removal and refitting

? FRONT SUSPENSION CYLINDERS
Removal
Refitting
Disassembly and assembly

? FRONT SUSPENSION POSITION SENSOR
Removal and positioning

? FRONT SUSPENSION SOLENOID VALVES
Removal and refitting

FRONT LIFT
? FRONT LIFT CYLINDERS
Removal
Refitting

? FRONT LIFT ASSEMBLY
Removal
Refitting

? LIFT VALVE BLOCK
Removal and refitting

? REINFORCING SIDE MEMBERS
Removal and refitting

HYDRAULIC SERVICE BRAKES
AND PARKING BRAKE
? ADJUSTMENT OF THE PARKING BRAKES
? ADJUSTMENT OF BRAKE LIGHT MICROSWITCHES

? AUXILIARY CONTROL VALVES STACK
Disassembly
Assembly

? AUXILIARY SERVICE VALVE CONTROL CABLES
Renewal
Refitting

? BLEEDING THE BRAKE SYSTEM

? BRAKE CYLINDERS
Removal
Refitting

? CONTROL VALVE ASSEMBLIES
Removal
Refitting

? CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO
Removal
Refitting

? GEARBOX GEAR PUMP
Removal
Refitting

? PARKING BRAKE SWITCH
Position adjustment

? POWER STEERING - LIFT AND HYDRAULIC SERVICES PUMPS
Removal
Refitting

? SUPPLY VALVE FOR THE FRONT SUSPENSION CONTROL VALVE
Removal and refitting

LIFT
? LIFT CYLINDERS
Removal
Refitting
Disassembly and assembly

? LIFT DRAFT SENSOR
Removal and refitting

? LIFT POSITION SENSOR
Testing
Renewal

STEERING SYSTEM
? POWER STEERING
Testing
Removal
Refitting
Disassembly
Assembly

RADIATORS - COOLERS
? COMPLETE RADIATOR/COOLERS ASSEMBLY
Removal
Refitting

? EXPANSION TANK
Removal and refitting

? FAN
Removal
Refitting

? GEARBOX OIL/FUEL COOLERS
Removal
Refitting

? RADIATOR
Removal
Refitting

////SECTION 40////
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
? 1.1 LIST OF WIRING HARNESSES
? 1.2 DEFINITION OF COMPONENTS AND SYMBOLS
? 1.3 GENERAL RULES
? 1.4 DIAGNOSTIC INSTRUMENTS.
? 1.5 WIRE COLOUR CODES

2. INDICES
? 2.1 COMPONENT DESCRIPTION INDEX
? 2.2 COMPONENT CODE INDEX
? 2.3 CONNECTOR INDEX

3. COMPONENTS
? 3.1 CONNECTOR LAYOUTS
? 3.2 COMPONENT TECHNICAL DATA
? 3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

4. SYSTEMS
? 4.1 EARTH POINTS
? 4.2 STARTING
? 4.3 PREHEATING
? 4.4 ELECTRICAL ENGINE CONTROL
? 4.5 LIGHTS - STEERING COLUMN SWITCH UNIT
? 4.6 CAB ACCESORIES
? 4.7 WORKLIGHTS
? 4.8 WINDSCREEN WIPERS
? 4.9 INFOCENTER
? 4.10POWER OUTLET SOCKETS
? 4.11RADIO - CB
? 4.12 AIR CONDITIONING - HEATER FANS
? 4.13 BRAKING SYSTEM
? 4.14 TRAILER BRAKES
? 4.15 FRONT AXLE SUSPENSION
? 4.16 TRASMISSION
? 4.17ASM - 4WD - DIFFERENTIAL
? 4.18 ELECTRONIC LIFT
? 4.19 FRONT AND REAR PTO
? 4.20CLEANFIX

5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS,
CONNECTOR POSITIONS
? ENGINE WIRING (KHD) (1/2)
? ENGINE WIRING (KHD) (2/2)
? ENGINE WIRING (4 CYLINDERS) (1/2)
? ENGINE WIRING (4 CYLINDERS) (2/2)
? ENGINE WIRING (6 CYLINDERS) (1/2)
? ENGINE WIRING (6 CYLINDERS) (2/2)
? CLEAN FIX WIRING
? TRANSMISSION WIRING (1/2)
? TRANSMISSION WIRING (2/2)
? TRAILER BRAKING WIRING (ITALY)
? TRAILER BRAKING WIRING (EXPORT)
? FRONT AXLE SUSPENSION (CAB LINE) WIRING
? CAB POWER SUPPLY WIRING
? FRONT AXLE SUSPENSION WIRING
? FENDER WIRING
? NUMBER PLATE LIGHT WIRING

FRONT CONSOLE WIRING (1/2)
? FRONT CONSOLE WIRING (2/2)
? SIDE CONSOLE WIRING (1/3)
? SIDE CONSOLE WIRING (2/3)
? SIDE CONSOLE WIRING (3/3)
? AIR CONDITIONING SYSTEM WIRING
? DISPLAY WIRING
? ROOF WIRING (1/2)
? ROOF WIRING (2/2)
? ROTATING BEACON WIRING
? WORKLIGHTS WIRING
? LIGHTS SELECTOR WIRING
? ARMREST WIRING
? CONTROL UNIT - FUSES - RELAYS (1/2)
? CONTROL UNIT - FUSES - RELAYS (2/2)

NOTA:
Este produto está de acordo com o Decreto nº 75.699, de 06 de Maio de 1975, bem como atende a Lei 5.988, de 14 de Dezembro de 1973 e Lei 9.610, de 19 de Fevereiro de 1998. Não ferindo, portanto, nenhum direito autoral ou afins.